8-2a25t Double-Ended Shear Beam Load Cell 25 Ton
Heavy truck scales, static vehicle weighbridges, track scales, railway weigh platforms, and large industrial silo hoppers.
25 Ton (25,000 kg)
IP68 Hermetically Laser-Sealed (Submersible to 1.5m)
Precision Metrology & Electrical Specifications
SPEC VERSION: 2026.1 / CALIBRATION VERIFIED| Structural Architecture | Double-Ended Shear Beam |
| Calibrated Rated Capacity | 25 Ton (25,000 kg) |
| Rated Output / Sensitivity | 2.0 ± 0.002 mV/V |
| Combined Total Error | ≤ ±0.02% of Rated Output (FS) |
| Bridge Input / Output Impedance | Input: 700 ± 10 Ω | Output: 703 ± 3 Ω |
| Insulation Resistance | ≥ 5000 MΩ (at 50V DC) (Tested at 50V DC) |
| Excitation Supply Voltage | 5V - 15V DC (Max 18V DC) |
| Compensated Temperature Range | -40°C to +80°C (Desert Thermal Compensated for Middle East & Iraq) |
| Safe / Ultimate Overload Margins | Safe: 150% of Rated Capacity | Ultimate: 300% of Rated Capacity |
| Integral Cable Specification | 12m / 16m 6-Core Double Shielded Polyurethane Cable |
8-2a25t: Double-Ended Shear Beam Metallurgy, Sealing & Mounting Architecture
Heavy Weighbridge Compression ArchitectureHigh-Strength Nickel-Plated Alloy Steel / Optional 17-4 PH Stainless Steel. Specifically engineered for Double-Ended Shear Beam service in Heavy truck scales, static vehicle weighbridges, track scales, railway weigh platforms, and large industrial silo hoppers.
- High-tensile alloy or 17-4 PH stainless steel hardened to eliminate zero shift under repetitive 45-ton tandem truck axle impacts.
- Rated for capacity of 25 Ton (25,000 kg) with safe overload margin of 150% of Rated Capacity and ultimate breakload of 300% of Rated Capacity.
- High elastic recovery prevents zero balance shift under dynamic braking and acceleration forces.
Full true hermetic enclosure with laser-welded stainless steel bellows or diaphragms (IP68 Hermetically Laser-Sealed (Submersible to 1.5m)).
- Tested for continuous submersion at 1.5m water depth for 100+ hours without moisture ingress.
- Compensated temperature range (-40°C to +80°C (Desert Thermal Compensated for Middle East & Iraq)) prevents thermal span drift in Iraqi desert climates.
- Equipped with 12m / 16m 6-Core Double Shielded Polyurethane Cable with internal water-blocking filler to prevent capillary fluid migration.
Mounting Kinematics & Side-Load Rejection
Self-centering center-loaded design with anti-rotation lock; high immunity to dynamic side and braking forces.
8-2a25t: Wiring Pinouts, Conductor Coding & Summing Interfacing
Hardware Interface Map| RED | + Excitation Supply (+Exc): 5V - 15V DC (Max 18V DC) |
| BLACK | - Excitation Return (-Exc) |
| GREEN | + Signal Output (+Sig): 2.0 ± 0.002 mV/V |
| WHITE | - Signal Return (-Sig) |
| BLUE / BRN | + / - Sense Leads (6-Wire Remote Sensing) |
| YELLOW | Braided Shield / Earth Ground: 12m / 16m 6-Core Double Shielded Polyurethane Cable |
- Bridge Impedance: Input 700 ± 10 Ω | Output 703 ± 3 Ω ensures balanced summation in multi-cell weighbridges.
- Sensitivity Calibration: 2.0 ± 0.002 mV/V with combined error ≤ ±0.02% of Rated Output (FS) guarantees trade precision.
- Digital / Analog Summing: Direct connection to stainless junction boxes with multi-turn corner trimmers.
- Overload Barrier: Safe overload 150% of Rated Capacity and ultimate overload 300% of Rated Capacity.
8-2a25t: Regional Field Performance Across Iraq & COSQC Stamping
COSQC Legal VerificationHigh groundwater with extreme sulfate concentrations (>3,500 mg/L) causes rapid pin corrosion in generic cells. 8-2a25t features sealed construction tested for high saline and petrochemical marine environments.
Summer ambient temperatures reach +55°C, with direct metal surface exposure exceeding +75°C. Internal temperature compensation (-40°C to +80°C (Desert Thermal Compensated for Middle East & Iraq)) preserves legal calibration.
Cement plant complexes and aggregate quarries generate intense dust and 45-ton axle shocks. Heavy metallurgy withstands abrasive silica dust without mechanical binding.
Iraqi COSQC Legal Metrology Compliance & Stamping
This component satisfies all regulatory requirements mandated by the Iraqi Central Organization for Standardization and Quality Control (COSQC) for trade-approved weighing instruments (OIML R60 C3 (3000 Divisions)).
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